Best Plasma Cutters of 2021

Updated
Plasma cutters speed up your work rate.

Cutting metal can be laborious and expensive. Plasma cutters utilize gas to form an efficient and clean arc that cuts various metals at different thicknesses. They are precise but costly, which is why you need a versatile plasma cutter to cater to most tasks.

We show you the 7 best plasma cutters to help you decide which is the right one.

Our Top Picks

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Image
Model
Best Plasma Cutters of 2021
Features
Product Image of the 2019 Everlast PowerPro 164 160a Tig Stick Pulse 40a Plasma Cutter 110v/220v Multi Process Welder
Best Professional Plasma Cutter
Everlast PowerPro 164 Plasma Cutter
  • 3-in-1 tool
  • 5-year warranty
  • Easily portable
Product Image of the PrimeWeld 50A Air Inverter Plasma Cutter, Portable Plasma Cutting Machine, Premium and Rugged Plasma Cutter Kit, Automatic Dual Voltage 110V/220V AC with Plasma Torch, 1/2' Clean Cut, CUT50D
Best For Metal Art
PRIMEWELD Air Inverter Plasma Cutter
  • Super-light at 22 pounds
  • Dual voltage
  • Makes clean lines
Product Image of the SHUANGBING WELDER Portable CNC Machine with THC for Oxyfuel and Plasma Cutting (63' x 98')
Best For CNC
SHUANGBING Portable CNC Plasma Cutter
  • Convenience & precision
  • Easily portable
  • Dual cutter
Product Image of the Forney Easy Weld 251 20 P Plasma Cutter,Green
Best For Beginners
Forney Easy Weld Plasma Cutter
  • Simple controls
  • Drag touch technology
  • Light & easy to handle
Product Image of the SUPER DEAL DC Inverter Plasma Cutter Cutting Machine With Screen Display Dual Voltage 110/220V AC 1/2'' Clean Cut (CUT 50)
Best Budget Plasma Cutter
Super Deal DC Inverter Plasma Cutter
  • Has a DC inverter
  • Zero aftercare cuts
  • Low-energy consumption
Product Image of the LOTOS LT5000D 50A Air Inverter Plasma Cutter Dual Voltage 110/220VAC 1/2' Clean Cut
Best For Hobbyists
LOTOS Inverter Plasma Cutter
  • Lightweight & portable
  • Super-fast set-up
  • Advanced cooling system
Product Image of the Hobart 500565 Airforce 27i Plasma Cutter 120/240V
Best For Stainless Steel
Hobart Airforce 240V Plasma Cutter
  • Loves cutting stainless steel
  • Lasts a lifetime
  • Wind tunnel technology

What Is a Plasma Cutter?

A plasma cutter is a tool that utilizes gas to send an electric arc through a constricted opening, located on the end of a torch. The gas can be argon, air, or nitrogen, and it elevates the temperature, helping the cutter achieve the 4th state of matter. Whoa! Now we’re getting heavy.

The 4th state of matter is neither gas, liquid or solid. It is the state when there is the same number of positive and negatively charged particles produced when the atoms in the gas ionize. It is more common than you think. Plasma naturally occurs on the surface of the sun, and 99 percent of visible matter in the universe is thanks to plasma.

Plasma is produced naturally everywhere, except on earth.

What Does a Plasma Cutter Run Off?

Plasma cutters use electricity to form the arc, and gas is added to increase the intensity of the heat to make metal-cutting possible. You also need an air compressor, unless your cutter unit has one built-in.

What Should I Look for When Buying a Plasma Cutter?

Plasma cutters are a great addition to any fabricator’s arsenal of tools, but what should you look for when shopping for a plasma cutter. Here are the most important considerations.

What Are You Cutting?

The type of cutting you undertake is the biggest consideration. If you are cutting through sheet metal, you don’t need a 200-amp machine designed to cut 0.75-inch steel. You could get away with a smaller, less expensive plasma cutter that runs on 110 volts.

Equally, if you are cutting thicker material, you should try and max-out the amps and get the most powerful cutter you can.

Compressor or Built-In Air Source

Some cutters have built-in compressors, negating the need to purchase a separate compressor. These are more expensive but you don’t have to pay extra for a compressor. If you have to buy an air compressor, mitigate the expense by getting one that can adapt to power spray guns and air tools.

What About the Power?

Power levels are also important because the smaller, 110/120-volt machines produce less impact than the larger, 230/240-volt cutters. This is another factor in deciding what type of cutter to get. The simple answer is to opt for a dual voltage machine; then you can switch between 110 and 240 volts to adapt to the thickness of the material.

Look for Advanced Features

Some plasma cutters are better than others. There are a few convenient features that make life that bit easier.

  • Arc Starting: Some machines start the arc by touching the base metal while others drag the torch like a scratch start on a welder. Beware when buying no-touch varieties as they can interfere with electrical devices like tablets and smartphones.
  • Air-Flow Adjustment: Having the ability to adjust the air-flow means you can continue to flow air when cooling the metal. You can get automatic adjustments as well as manual.
  • Automatic Settings: Some cutters have computerized controls that detect changes in conditions and adjust the temperature and electrical current setting to accommodate. Others have a factory setting that you preselect before you start cutting.
  • Automatic Arc Restrike: This function allows the torch to cut across large gaps in the metal. Electromagnetic sensors detect changes in the metal surface being cut, and shut the torch off automatically as you pass over the opening, and restrike when you are over metal again.

How Much Do You Spend?

The budget is always one of the most crucial factors when choosing anything new. Plasma cutters are expensive, and so you need to make sure your dollars get you the very best machine you can. Research is the key, and knowing what you will use the device to cut brings us back to the very first point.

How Long Is the Warranty?

The warranty is the ideal way to test the manufacturer’s faith in its product. Longer warranties indicate that they are confident the machine will last the distance, whereas shorter guarantees usually mean the opposite.


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The Best Plasma Cutters of 2021

Plasma cutters come in all varieties, prices and features, so we had our work cut out finding you the 7 best plasma cutters available.

1. Everlast PowerPro 164 Plasma Cutter

Best Professional Plasma Cutter

If you are a professional, your wish list is different from hobbyist and occasional fabricators. So what makes this plasma cutter better? Firstly, it’s a 3-in-1 combination plasma cutter; it TIG welds, stick welds and plasma cuts.

Secondly, it is lightweight and portable, making it the ideal choice for transporting to and from the job site. It has a cutting depth of 0.625 inches, so it can tackle thicker material, increasing your cutting repertoire. The other advantage, as a professional, is the warranty. This unit comes with a 5-year warranty that protects you from expensive repair costs and keeps you on the job.

Why We Love It

3-in-1 Tool

The ability to cut and weld is a real bonus. It speeds up your work rate and means you don’t have to set-up another machine when you have finished plasma cutting. One unit covers all your options.

5-Year Warranty

Professionals rely on their tools to keep them at work and on the job. A broken plasma cutter is lost income to a contractor. So, a 5-year warranty gives them the peace of mind that they are covered in emergencies.

Easily Portable

This plasma cutter is built for the harshest environments. It is job-site rugged. And that extends to its portability. Taking the knocks and bumps of life on the road helps to keep this cutter in working order, whatever the circumstances.

Keep In Mind

Professional Price

This cutter is aimed squarely at the professional market, and the price reflects this. It is two or even three times the cost of some cutters on the list. Quality costs and this unit is the highest quality.

Additional Specs

Weight (pounds) 60
Dimensions (inches) 20 x 12.5 x 13.5
Multi-process TIG, stick
Voltage 240
Max amps 200
Price $$$
Warranty 5-year

2. PRIMEWELD 50A Air Inverter Plasma Cutter

Best Plasma Cutter for Metal Art

If you are into creating metal art, you will need a plasma cutter that is precise and makes clean lines. This PRIMEWELD is just that machine. It can cut to a depth of 0.50 inches, and thanks to the high-frequency DC, it cuts faster than standard plasma cutters.

This machine is at home in the workshop or the domestic artist’s studio, where it can operate on dual voltage. The high-output transistors provide a high power output to cater to thicker material, as well as a steady supply to cut thinner sheet metal accurately.

All of these attributes make it the ideal cutter for creating the finest metal art.

Why We Love It

Bargain Price

The price is one of the standout factors when choosing this plasma cutter. It is a fraction of the cost of the models featured so far, making it the ideal artist cutter.

Super-Light at 22 Pounds

Thanks to the inverter technology, this plasma cutter is high-tech, making it lighter than many industrial spec models. It weighs just over 22 pounds, which is ideal for carting it from project to project without straining your back or arms.

Dual Voltage

It operates on a dual voltage, which means it is equally at home in the workshop as it is in a commercial studio making bespoke art.

Keep In Mind

Scratch Start Machine

Scratch start cutters are notoriously difficult to start and maintain a stable arc. This makes it a challenge if you are using it for the first time.

Additional Specs

Weight (pounds) 22.5
Dimensions (inches) 15 x 6 x 12
Multi-process No
Voltage 110/220
Max amps 50
Price $$
Warranty 3-year

3. SHUANGBING Welder Portable CNC Plasma Cutter

Best Plasma Cutter for CNC

CNC plasma cutting machines are not as common as plasma cutters. However, this portable unit makes cutting a whole lot easier. Because it is computer controlled, it produces hands-free cutting at exceptional speed and accuracy.

It has a flame cutting depth of 6 inches and a plasma thickness of 15mm. It means that you can program the computer to make the cuts in advance, set the material in place, and let the machine do its job.

It also enables you to get on with another task while waiting for the CNC plasma cutter to complete its instructions.

Why We Love It

Convenience and Precision

What could be more convenient than a machine that takes all your measurements and translates them into a precise cutting action while you wait? The FastCam software controls the plasma torch height, and the device has a cutting range of between 63 inches by 98 inches.

Easily Portable

Larger CNC plasma cutters are factory-based and non-transportable. This machine comes with you to the work-site. It can be set up quickly, and it speeds up your work rate immeasurably, making you more profitable where time is money.

Dual Cutter

You get two options with this cutter. It has a plasma setting with a cutting depth of 15mm, and it also has an oxy-fuel cutter that cuts a thickness of 6 inches, although with less precision.

Keep In Mind

Weighs 231 Pounds

While this is portable, don’t confuse the weight of this cutter with that of a standard plasma machine. It weighs 231 pounds, so when you transport it to the job-site, you might need some assistance to carry it.

Very Expensive

Don’t think this type of cutter is a budget option. It will cost you a lot more than most standard plasma cutters would cost.

Additional Specs

Weight (pounds) 231
Dimensions (inches) 88.98 x 5.91 x 3.94
Multi-process Oxy-fuel and Plasma
Voltage 110
Max amps 120
Price $$$
Warranty 2-years

4. Forney Easy Weld 251 20 P Plasma Cutter

Best Plasma Cutter for Beginners

As a beginner, everything on a plasma cutter looks scary and new. Getting to know your cutter and what it can do is crucial to how quickly you expand your knowledge base and improve. This Forney Easy Weld model is easy to use, with a built-in regulator and air dryer, as well as Drag Touch Technology that allows the tip to make contact with the metal as you cut.

It cuts mild steel, stainless steel, and aluminum to a thickness of 0.25 inches. As far as cutters go, this is a great machine to learn on, thanks to the easy one-dial controls. It is light and portable, yet it has an all-steel case that helps it stand the rigors of day to day life.

Why We Love It

The Simplest Controls

Nothing could be easier. Plug the machine in and use the one dial on the front to control the cutter. Even the cables are pre-attached, so you don’t need to fret about connecting them.

Drag Touch Technology

Drag Touch Technology means that the user no longer needs to worry if the tip of the torch touches the base metal. With this plasma cutter, you are encouraged to do this for stable cutting action and clean lines. What more could a beginner ask for?

Light and Easy To Handle

Transporting this cutter is a cinch, given it weighs just over 21 pounds. Also, it isn’t too intimidating for beginners. Mastering this cutter is a breeze, adding to your confidence as you grow more experienced.

Keep In Mind

Restricted To 0.25-Inch Thick Material

As you might expect for a cutter fit for beginners, it isn’t the most powerful machine. It operates on the domestic 120 volts system, so the amperage is less, affecting the cutter’s potency. It restricts you to cutting 0.25-inch thick material.

Oversimplified

One of it’s biggest strengths is also a weakness. This cutter is easy to use, but as you get more experience, you quickly outgrow this machine, meaning more expense getting something more powerful.

Additional Specs

Weight (pounds) 21.1
Dimensions (inches) 15.13 x 8.13 x 12
Multi-process No
Voltage 120
Max amps 20
Price $$
Warranty 1-year

5. Super Deal DC Inverter Plasma Cutter

Best Budget Plasma Cutter

When the pennies are tight, you have to compromise and buy a cheaper model. Say hello to the Super Deal plasma cutter. This unit retails for a fraction of the cost of the mid-priced and high-end models. It makes it a great investment for novices and occasional users.

This model has a DC inverter, which means it is efficient and quiet. It has enhanced cutting speed and makes smooth, clean cuts that require zero aftercare. It even has a digital display that’s easy to read and low-energy consumption.

The maker’s claim this cutter can slice through metal up to 0.50 inches thick, and it does it at 1.8 times the speed of a flame cutter.

Why We Love It

Budget Pricing

You cannot argue with a plasma cutter that retails at such an affordable price. It means those with limited budgets are getting in on the action, which exposes them to a whole new world of metal fabrication.

Zero Aftercare Cuts

The cuts this machine makes are so neat and precise that they require no clean-up or aftercare. Make the cut and move on. What’s not to love about that?

Easy Controls

As if the price wasn’t enough, this cutter has the simplest controls. Even novices can use this with relative ease, making it a quick learning experience. It even has a 2.5 and 5-second air blow after the cutter has finished to help it cool rapidly.

Keep In Mind

Quality Issues

Some things are just too good to be true. This plasma cutter is the budget option, which means lesser quality materials. This has led to several people receiving cutters that either stop working or never worked in the first place.

Catered To Small Tasks

This plasma cutter is better suited to smaller jobs rather than huge projects. Also, try and keep the cutting too short bursts for the best performance.

Additional Specs

Weight (pounds) 24.4
Dimensions (inches) 18.5 x 11 x 13.5
Multi-process No
Voltage 240
Max amps 50
Price $
Warranty 1-year

6. LOTOS LT5000D 50-Amp Inverter Plasma Cutter

Best Plasma Cutter for Hobbyists

LOTOS is a popular plasma cutter manufacturer. They make some of the best selling models. This air inverter, 50-amp cutter, is ideal for cutting stainless steel, aluminum, mild steel, alloy steel and copper.

It makes a 0.50-inch clean-cut, but if you want to settle for a severance cut, that can stretch to 0.75 inches. This cut will require some aftercare. It’s a dual voltage model, so it’s at home in the factory or the garage, and it has an advanced cooling system to keep the plasma cutter in a stable condition.

The makers also claim that it can be set-up in 1 minute, thanks to the quick connectors for the compressor.

Why We Love It

Lightweight and Portable

This unit weighs just 22.5 pounds, so transporting it from place to place is a breeze. It means that the dual voltage feature is tested as you cart this from the job site to your home.

Super-Fast Set-Up

Imagine starting a welding project, and it takes forever to set up your plasma cutter. This one is operational in just 1 minute. The compressor connectors are easy to use, and it comes with a factory-installed plug.

Great Price-Point

This isn’t the budget model, but you are certainly saving when you buy this compared to the high-end machines. It is an excellent plasma cutter to graduate to when you outgrow your beginner model.

Keep In Mind

Build Quality Issues

As the prices drop, so does the quality of the construction and the components used. This cutter certainly suffers from its fair share of technical issues.

Cutter Falls Short of Max Cutting Depth

Many users have reported that the advertised half an inch cutting depth is hard to reach, especially with stainless steel. Their experience is the cutter falls way short.

Additional Specs

Weight (pounds) 22.5
Dimensions (inches) 15 x 6 x 12
Multi-process No
Voltage 110/220
Max amps 50
Price $
Warranty 1-year

7. Hobart 500565 Airforce 27i 240-Volt Plasma Cutter

Best Plasma Cutter for Stainless Steel

Okay, so we’ve saved the most expensive plasma cutter until last. This Hobart model is excellent at cutting stainless steel to a thickness of 0.625 inches. What is also impressive about this cutter is that it has wind tunnel technology, which prevents particles and dust from damaging the internal components.

The cost may be prohibitive to some, leading us to conclude this plasma cutter will interest the professional and experienced fabricator market rather than the hobbyists. That said, it does have a multi-voltage power supply, so it caters to 120 and 240 volts.

The fan-on-demand feature kicks in when dust or debris are in danger of clogging the internal components.

Why We Love It

Loves Cutting Stainless Steel

It can slice through stainless steel like a knife through butter. Depths of 0.625 inches are impressive, meaning you can work on sheet material and thicker metal, increasing your cutting prowess.

Lasts a Lifetime

Hobart welders and plasma cutters are renowned for their quality and resilience, and this model is no exception. If you want to spend a little more to get the plasma cutter of your dreams, you should look at Hobart.

Dual-Voltage Plug

This is very much a professional tool, but there is no reason you can’t use this at home. The dual voltage plug allows you to access the domestic power supply for home and workshop use and then switch to 240 volts when you are back on the job site.

Keep In Mind

Incredibly Expensive

There is no escaping that price. This is truly an eye-watering sum to spend on a plasma cutter. We know they are good, but that good? Reputation is everything, and Hobart is literally banking on theirs.

Additional Specs

Weight (pounds) 32.1
Dimensions (inches) 11.25 x 8.25 x 14.25
Multi-process No
Voltage 120/240
Max amps 27
Price $$$$
Warranty Maximum of 5 years

Plasma Cutter Comparison Chart

Product Best Weight Dimensions Multi-process Voltage Max amps Warranty
Everlast PowerPro 164 Plasma Cutter Professional 60 lbs 20 x 12.5 x 13.5″ Yes 240 $200 5-years
PRIMEWELD 50A Air Inverter Plasma Cutter Metal Art 23 lbs 15 x 6 x 12″ No 110/220 50 3-years
SHUANGBING Portable CNC Plasma Cutter CNC 231 lbs 88.98 x 5.91 x 3.94″ Yes 110 120 2-years
Forney Easy Weld Plasma Cutter Beginners 21 lbs 15.13 x 8.13 x 12″ No 120 20 1-year
Super Deal DC Inverter Plasma Cutter Budget Pick 24 lbs 18.5 x 11 x 13.5″ No 240 50 1-year
LOTOS 50-Amp Inverter Plasma Cutter Hobbyists 22.5 lbs 15 x 6 x 12″ No 110/220 50 1-year
Hobart Airforce 240V Plasma Cutter Stainless Steel 32 lbs 11.25 x 8.25 x 14.25″ No 120/240 27 5-years
Jump to the Full Plasma Cutter Reviews

How Do You Use a Plasma Cutter?

Here is a simple to follow guide to using a plasma cutter. It is not the definitive version. For this exercise, we’ll assume you will need an external air compressor.

1. Connect the Air

Recede the flange of the outer flange of the female connection and connect the male section. This ensures there is enough air-flow to keep the plasma stream under sufficient pressure. Now plug the machine in and turn on the air.

2. Ground Clamp

Attach the ground clamp to the base metal to create the circuit. Now turn on the machine.

3. Set the Current

For this exercise, we will set it to 25 amps for 18-gauge sheet metal.

4. Cut the Metal

Activate the plasma cutter by depressing the trigger. You need to lift the safety before pressing the trigger. Keep the cutter end of the torch close to the material and make the cut. Take care to move slowly but steadily.

5. Power Off

Always switch the cutter off and unplug it to make sure no accidents occur. And don’t forget to disconnect the ground clamp. Now turn off the air and disconnect.

Plasma Cutters FAQs

Do You Need Gas for a Plasma Cutter?

You need gas to maintain pressure on the plasma stream and increase the heat as it flows through the narrow opening. You can use air, argon or nitrogen.

Is a Plasma Cutter Better Than a Torch?

Plasma cutters outperform torches because you don’t need to preheat the metal before cutting, and you can cut in greater detail for fine lines. Also, plasma cutters cut stacked metal more efficiently, which can speed up your work rate.

What Size Air Compressor Do I Need for a Plasma Cutter?

You should get an air compressor rated at 1.5 times the cubic feet per minute of your plasma cutter. When it comes to plasma cutters, the golden rule is the bigger the compressor, the better.

How Thick Can a 50-Amp Plasma Cutter Cut?

A 50-amp plasma cutter typically cuts approximately 1-inch deep, but this does vary depending on the material you are working on.

Can You Cut Wood With a Plasma Cutter?

The short answer is no. You need the material to be electrically conductive. Unfortunately, wood is not conductive, and so cannot be plasma cut.


Making the Cut

Which plasma cutter is right for you is down to personal choice. Budget, cutting prowess, and what type of material you are cutting all have roles to play. The best plasma cutter isn’t necessarily the most expensive, nor is the cheapest the worst.

Value for money is a personal thing. Do your research and make sure you get it right when you make your choice.

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About the Author

Mark Weir

Mark spent 24 years working in real estate, so he knows his way around a home. He also worked with contractors and experts, advising them on issues of planning, investments, and renovations. Mark is no stranger to hands-on experience, having renovated his own home and many properties for resale. He likes nothing better than seeing a project through to completion.
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